Feed Rate Calculator

Enter RPM, chip load and flutes to get feed in mm/min and IPM — the second number of every speeds-and-feeds pair.

Feed Rate Calculator inputs

Carbide starting points: steel 0.03–0.10, aluminum 0.05–0.15 mm — scale with diameter.

Last updated: 2026-09-28

How the calculation works

  • Each flute cuts once per revolution: feed per minute is chip load × flutes × RPM.
  • Mils input serves US chip-load conventions (0.002 in = 0.0508 mm).
  • The chip-load row converts back to mils for cross-checking imperial recommendations.

Formula

F = n × fz × z
Formula variables
SymbolMeaningUnit
FTable feedmm/min
fzFeed per tooth (chip load)mm
zNumber of flutes—

Worked example

3183 RPM, 2 flutes, 0.05 mm fz: F = 3183 × 0.05 × 2 = 318 mm/min (12.5 IPM). Doubling flutes to 4 doubles the feed at the same chip load — productivity hiding in tool selection.

Interpreting the result

Chip load is the physical contract: every tooth must take a real chip or it rubs, work-hardens and heats instead of cutting. Too much feed chips the edge or breaks the tool; too little is the more common hobbyist error — squealing, glazing and premature dulling. Adjust down for deep engagement, thin walls and long overhangs; increase (within reason) when the cut sounds clean and chips are the right color.

Assumptions

  • Full slotting convention for starting values; radial engagement modifies effective chip load.
  • Sharp, healthy tooling — worn tools need feed reductions.

Limitations

  • Does not compute radial chip thinning compensation (relevant at low stepover in finishing).
  • Drilling uses per-revolution feed, not per-tooth — different model.

Frequently asked questions

How do I calculate feed rate for milling?

Feed = RPM × chip load × flutes. 10,000 RPM, 4 flutes, 0.03 mm: 1200 mm/min (47 IPM).

What happens if my feed is too slow?

The tool rubs instead of cutting: heat goes into the tool instead of the chip, work-hardening the surface and dulling the edge prematurely. Squealing and glazing are the audible symptoms.

Related tools

Technical references