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Breaker Size Calculator

Enter the load current and whether it's continuous to get the design current and the next standard breaker rating — plus the conductor requirement that goes with it.

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Engineering calculatorBreaker Size Calculator
Breaker Size Calculator inputs

Last updated: 2026-09-15

How the calculation works

  • Continuous loads (3 h+) multiply by 1.25 per NEC 210.20(A) so the breaker doesn't sit at 100% for hours.
  • The design current is matched to the next standard rating from the 15–400 A series.
  • The conductor must have ampacity (after derating) at least equal to the design current.

Worked example

A 24 A water heater (continuous): design = 30 A → 30 A breaker and conductors with ≥30 A derated ampacity (10 AWG copper at 75 °C).

Interpreting the result

The breaker protects the conductor, not the appliance — so conductor and breaker size together. Going one breaker size up without upsizing the wire is the classic code violation. Standard ratings exist because devices are manufactured in fixed sizes; the next-size-up rule (240.4(B)) has strict conditions.

Assumptions

  • General branch-circuit rules; motor circuits follow NEC 430 with different multipliers.
  • Standard thermal-magnetic breaker trip characteristics.

Limitations

  • Motor branch/short-circuit protection can be 2.5× FLC (inverse-time) — this tool is not for motor circuits.
  • Specific appliance rules (AC units, ranges) override general sizing.

Breaker size by load, for continuous and non-continuous loads

Load currentNon-continuous: breakerContinuous: design current (125 %)Continuous: breaker
8 A15 A10 A15 A
12 A15 A15 A15 A
16 A20 A20 A20 A
20 A20 A25 A25 A
24 A25 A30 A30 A
32 A35 A40 A40 A
40 A40 A50 A50 A
48 A50 A60 A60 A

Rounded up to the next standard size (the list in NEC 240.6(A)). Always confirm the result against the code edition your jurisdiction has adopted.

What counts as a continuous load

The electrical code treats a load as continuous when it is expected to run for three hours or more. EV charging, lighting in stores and many heating loads fall in that group. For these, the breaker and the conductor are sized at 125 % of the load.

Worked scenario: a 32 A electric-vehicle charger

Entered as a continuous load, 32 A becomes a design current of 40 A and the calculator selects a 40 A breaker. The conductors must be rated for at least 40 A.

Limits of the result

  • The breaker protects the conductor, not the appliance. It can never be larger than the conductor's ampacity allows.
  • Terminal temperature ratings, ambient temperature and the number of conductors in a conduit can reduce the ampacity you may use.
  • Motors, welders and some other loads have their own sizing rules. This tool covers the general case.

Frequently asked questions

What breaker for a 20 amp load?

A 20 A breaker for non-continuous; if it runs 3+ hours, 25 A design → 25 A breaker with matching conductor.

Can I use a bigger breaker than the wire rating?

Generally no — the breaker protects the wire. Limited exceptions exist (240.4(B) next-size-up, motor circuits), but they're rule-specific, not general.

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