Electrical · Engineering calculator

Transformer Sizing Calculator

Enter load kW, PF and voltages to get the required kVA with margin, plus primary and secondary currents for protection sizing.

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Transformer Sizing Calculator inputs

0.25 = 25%, the NEC continuous-load practice.

Last updated: 2026-09-15

How the calculation works

  • Load kW converts to kVA through the power factor — transformers are rated in kVA because heating depends on current, not phase.
  • The margin inflates the requirement for continuous loads and future growth.
  • Primary and secondary currents follow from the same kVA at each voltage, for conductor and protection sizing.

Worked example

An 8 kW load at PF 0.85 needs 9.4 kVA; with 25% margin, 11.8 kVA → choose the standard 15 kVA transformer. At 480/240 V: primary 31 A, secondary 62.5 A — a 70 A secondary breaker and 4 AWG secondary conductors fit.

Interpreting the result

Transformers are rated in kVA, not kW, because their heating depends on current regardless of the load's power factor. A low-PF load forces a bigger transformer for the same useful power — another reason PF correction pays. Standard sizes exist at 15, 25, 37.5, 50, 75 kVA... so round up.

Assumptions

  • Single-phase transformer; three-phase sizing divides by √3 in the current formulas.
  • Load is steady; motor starting inrush is a separate check.

Limitations

  • Does not cover inrush/energization protection (NEC 450 rules apply).
  • Ambient temperature and altitude derating for dry-type units is not applied.
  • Harmonic-rich loads (K-factor) need specially rated transformers.

Frequently asked questions

What size transformer for a 10 kW load?

At PF 0.9 with 25% margin: 10/0.9 × 1.25 = 13.9 kVA → the standard 15 kVA unit.

Why are transformers rated in kVA?

Transformer heating comes from copper loss (I²R) and core loss, both driven by voltage and current magnitude — not by the load's phase angle. kVA captures that regardless of PF.

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